Development of an Internet and Fuzzy Based Control System of Manufacturing Process

The aim of this work is to develop an Internet and fuzzy based control and data acquisition system for an industrial process plant which can ensure remote running and fuzzy control of a cement factory. Cases studies of the proposed system application in three cement factories in Algeria, SCAEK (Setif), SCIMAT (Batna), and SCT (Tebessa), are discussed. The remote process control consists of alarms generated during running of the processes while maintaining and synchronizing different regulation loops thus ensuring automatic running of processes smoothly. In addition, fuzzy control of the kiln and the other two mills ensures that the system is operational at all times with minimal downtime. The process control system contains different operator station (OP), alarms table and a provision to monitor trends analysis. The operator can execute any operation according to his authorised access assigned by the system administrator using user administration tool. The Internet technology is used for human security by avoiding all times presence of operators at site for maintenance. Further, in case of a breakdown, the problem would be remotely diagnosed and resolved avoiding requirement of an expert on site thus eliminating traveling cost, security risks, visa formalities, etc. These trips are difficult to organize (costs, visas, risks). So the enterprise can reduce downtimes and travel costs. In order to realize a process control system guided by operators in the main control room or through Internet, the process control is based on programming in PCS 7 utilizing Cemat library and Fuzzy Control++ Siemens tools.